Large Wall Panel Plant
Large Wall Panel Production
The Large Wall Panel Production Plant allows for the automated manufacturing of wall panels, gables, sills, and lintels with exceptional precision and quality. Made from a 100% natural mix of wood wool, cement, and water, these large elements offer excellent insulation properties, are highly durable, and require minimal finishing. This results in high-quality, energy-efficient products that accelerate construction timelines, making it ideal for cost-effective and eco-friendly housing projects or light-weight sound barriers.
Advanced Automation for Large-Scale Production
This production line builds upon the proven WWCB manufacturing process but at a much larger scale. The result is a fully optimized production system designed specifically for large wood wool panels. It makes use of the latest Forming Line technology and integrates robotic technology and automated guided vehicles (AGVs) to ensure safe, efficient material handling throughout the facility.
Key plant characteristics
Key product features
- Floorspace: 80 x 320 m
- Installed power: ~1000 kVA
- Power consumption: ~750 kW
- Required personnel for Eltomation line: 9
- Robotic handling and AGV transport for safety
- plant capacity: 80 wall elements per shift
- wall thickness: 15 – 40 cm (6” – 15”)
- wall height: 2,8 / 3,0 m (9’ – 10’)
- wall width: 1,2 / 1,8 / 2,4 m (4’ / 6’ / 8’)
- density: ~370 kg/m3 (23.1 lbs/ft³)
Efficiency and Sustainability in Construction
By using pre-fabricated large panels, construction schedules are shortened, and on-site assembly becomes more efficient. The consistency and precision of these elements reduce labor costs and minimize errors during installation. Additionally, their natural composition supports sustainable building practices, providing an eco-friendly, cost-effective solution for affordable housing while contributing to energy-efficient construction.
Fire-Resistant Large Elements
Eltomation’s Large Element Line produces durable, fire-resistant wall and roof panels, ensuring safety in modern construction. The panels consist of wood wool and cement, offering excellent fire resistance with no toxic smoke emissions. These natural materials provide a sustainable alternative to traditional building solutions.
The production process utilizes small-diameter wood sourced from forest thinning operations. By using this wood, our customers not only make efficient use of natural resources but also contribute to forest management efforts that help reduce the risk of wildfires. This approach aligns with our commitment to sustainability and responsible material sourcing.
With their inherent fire resistance and structural integrity, WWCB large elements are an ideal choice for safe, energy-efficient, and environmentally friendly construction projects.
Building with Large Wall Panels
FAQ
How long do WWCB wall panels last?
With proper installation and maintenance, WWCB wall panels have an exceptionally long lifespan. They are highly durable, resistant to decay, and maintain their structural integrity over time.
How do WWCB wall panels contribute to energy efficiency?
The thermal insulation properties of WWCB panels help to maintain stable indoor temperatures, reducing heating and cooling costs. This contributes to overall energy savings and a more sustainable building.
Where can I visit a project made with large wood wool panels?
Visiting a project is a sensitive matter. Please contact us directly, and we will assess the possibility of arranging a visit.
What are the insulation properties of WWCB wall panels?
These panels provide both thermal and acoustic insulation. The open-pore structure of wood wool combined with the density of cement enhances energy efficiency and reduces noise transmission.
Can WWCB wall panels be used in all climates?
Yes, WWCB wall panels are resistant to moisture, mold, and extreme temperature fluctuations, making them suitable for various climatic conditions, from humid to dry regions.
What are the raw material needed to produce boards or wall elements?
For all products coming from the production lines the ingredients are the same: softwood (typically pine or spruce), cement and water. Additives like limestone can be added to the mix to reduce the cement content and tweak the product for certain use cases. Rough proportions of the raw materials are as follows:
Wood wool: 31%
Cement: 45%
Water: 22%
Waterglass: 2%
Are your plants geared for circular manufacturing?
Our large element line runs a zero-waste production process, with all trimming waste reintegrated into new products. For our standard lines, we are actively working on recycling all trimming waste back into production. However, we do not process construction waste from demolition sites.
Can wall elements and acoustic panels be made on the same production line?
No. Only the very first section of the production line (block handling, production of wood wool and mixing with water and cement) is the same. After the dosing and mixing process, the production lines for acoustic panels and large elements follow the same principle but are created on different machines.
Does Eltomation also provide support during construction and land preparation for a new facility?
We have extensive knowledge we can share when it comes to raw materials needed, log yard capacity, dust extaction capacity, etc. we share in detail in the pre-engineering stage once we seriously proceed with a project.
Are WWCB wall panels easy to maintain?
Yes, WWCB wall elements require minimal maintenance. Their durability and resistance to mold, moisture, and pests ensure that they remain in excellent condition for years with little upkeep.
Do you also provide technical assistance in the ramp up phase?
Yes. Several Eltomation personnel will remain on site for 6 weeks after first commissioning to make sure the plant runs smoothly, and local operators / supervisors are properly trained.
Have other questions?
We would love to get in touch to discuss your needs.
Reach out to us today!
Related resources
The Eltomatic Wood Wool Machine
In a world increasingly embracing eco-friendly solutions, the Eltomatic Fully Automated Wood Wool Machine sets a new standard for wood wool production. Designed to deliver high-quality wood wool with exceptional consistency and capacity, the Eltomatic serves as the core of modern Wood Wool Cement Board (WWCB) plants and facilities producing biodegradable products for packaging and erosion control. With its versatility, safety features, and state-of-the-art automation, this machine is the ultimate solution for industries seeking sustainable materials and efficient operations.